Complex assemblies

Electronic assembly

Use/application:
Household appliances

Material:
PP GF30 / POM / PA66 GF25 flame retardant

Technology:
8 parts matched to each other, 4-cavity molds
One part preassembled directly on the belt
One part hot caulked with 2 metal plates

Quantity:
150,000 pcs. p.a.

Housing for belt drive

Use/application:
Belt drive on machine

Material:
PA6 M40

Technology:
Overmold threaded bush and then 3 assembly steps

  • Press in pins in housing
  • Compress shaft with ball bearings
  • Assemble shaft in housing

Planning of 2 turned/milled parts and 5 DIN/standard parts

Quantity:
5,000 pcs. p.a.

Valve housing

Use/application:
Automotive industry

Material:
PA666 GF30 (high-performance material)

Technology:
Assembly with 6 work steps

  • Compress 2 bushings
  • Assemble 1 O-ring
  • Use ultrasonic welding on 2 lids and 100% check via machines (leakage and flow measurement)
  • Plan devices and machines
  • Purchase 2 injection molded parts

Quantity:
15,000 pcs. p.a.

Hot air control

Use/application:
Automotive industry

Material:
PA6 GF30

Technology:
Assembly with 2 compression springs and metal pin

Quantity:
Varies depending on demand

Duct left and right

Use/application:
Air flow in motor vehicles

Material:
PP TV20

Technology:
1+1-cavity molds and 1-cavity mold
Hot caulk the grid with duct
Plan automatic assembly machine

Quantity:
10,000 pcs. p.a.

Ducts

Use/application:
Air flow in motor vehicles

Material:
PA6 MX/GF30

Technology:
1+1-cavity molds
Automatic assembly machines for clipping on the duct halves, assembly with
bar/data matrix code via automatic gluing machine with 100% inspection

Quantity:
500 to 55,000 pcs. p.a.